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Foam Converting Capabilities

Converting Capabilities

As a full service converter of flexible materials, our capabilities include horizontal and vertical cutting in both classic and CNC contour applications. We provide a range of custom die cutting services, including:

  • Common steel rule dies
  • Compound matched-metal dies
  • Kiss cutting
  • High speed rotary die cutting

We also are able to convolute foam to create an “egg-crate” surface.

When the situation requires, special attributes like fire resistance, UV resistance, or conductivity can be achieved by applying custom coatings. To achieve these and other attributes, Rogers can combine materials including films, foils, fabrics, paints, rubber barriers, and embossed surfaces through:

  • Heat
  • Spray adhesive
  • Pressure-sensitive adhesive
  • Stitching
  • RF welding

We can form almost any shape you need from our flexible materials. Our CNC controlled water jets, wire saws, drills, routers, grinders and adhesive applicators allow us to run production efficiently. Molding capabilities, including thermoset, thermoformed and vacuum-formed processes, help us achieve nearly any shape requirements and also provide low cost, quick turnaround for samples and pre-production parts.